TURBINES, SHAFTS, RINGS AIRCRAFT

The aerospace industry places the highest demands on manufacturing processes, component quality, and process reliability. Small batch sizes, complex geometries, demanding materials such as titanium and Inconel, and the requirement to manufacture workpieces with precision in as few setups as possible call for flexible and highly accurate solutions.

To meet these requirements, DVS combines expertise in technologies such as turning, grinding, and gear skiving. This results in machine and automation solutions specifically designed for rotationally symmetrical aerospace components, from shafts and rings to geared components and assemblies for engine and aircraft applications.

Our solutions are designed not only for precision, but also for efficiency in real-world manufacturing environments. This means fewer setup changes, high machining quality from the very first part, short non-productive times, and the ability to integrate automation tailored to the respective batch size.

"When quality leaves no room for compromise, manufacturing must perform at the highest level."

(Andreas Filipp, Sales Manager, Pittler T&S)

Complex components for demanding applications

Structural, ring, and housing components

Large-format ring and housing components perform load-bearing functions in aerospace applications. Precise flange surfaces, hole patterns, concentricity, and stable machining processes across large diameters are critical.

Engine-adjacent housing components

Thin-walled, complex housing structures place high demands on stress control, dimensional accuracy, and surface finish. DVS solutions support the precise machining of functional internal and external contours.

Bearing and fastener components

Components with central mounting holes, flange structures, and ribs are used for precise positioning and force transmission. Stable clamping, accurate reference surfaces, and repeatable processes are essential for their manufacture.

Our solutions are based on proven technologies from high-volume and high-precision industries

Proven technologies. Applied to the most demanding requirements.

Challenge

Large diameters, thin-walled structures, tight tolerances, and materials that are difficult to machine make the production of aerospace components particularly challenging.

Solution

DVS combines machine designs, clamping technology, tooling technology, and process expertise to create integrated manufacturing solutions for complex aerospace components.

Advantage

Reliable processes, precise functional surfaces, and cost-effective machining—even for complex geometries and high-quality requirements.

Our expertise in aviation applications Precision for demanding aerospace applications.
Your benefits at a glance
  • Machining of complex ring, housing, and structural components
  • High accuracy for flange surfaces, hole patterns, and functional contours
  • Stable processes for thin-walled and large-format components
  • Machine, tooling, and automation expertise from a single group
  • Support in process design, machining strategy, and series production readiness
Technological expertise & solution approach

The requirements of aerospace manufacturing rarely arise from a single machining step. What matters is mastery of the entire process: from component geometry and clamping through to the final machining of defined functional surfaces.

The DVS TECHNOLOGY GROUP combines technologies such as turning, milling, grinding, honing, gear machining, automation, and digital process support. This creates manufacturing solutions that are tailored to the component, material, and required quality.

Dimensional stability

Tight tolerances on functional surfaces, flanges, and bearing seats require controlled machining strategies and the highest level of process reliability.

Materials & Lightweight Engineering

Titanium, nickel-based alloys, aluminum, and high-strength steels, as well as thin-walled structures, require reliable clamping and machining solutions.

Process reliability

Repeatable and traceable processes lay the foundation for the highest quality and cost-effective mass production.

Comprehensive integrated production solutions Everything under one roof

The DVS TECHNOLOGY GROUP combines machines, tools, automation, digitalization, and service into an integrated manufacturing solution.

WHY DVS?

EXPERTS:
Technology leadership in turning, gear cutting, and grinding.

PARTNERS:
Long-term support throughout the entire machine lifecycle

SYSTEM PROVIDER: 
Machines, tools, digitalization, and service from a single source.

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