PRECISION. TRACEABILITY. MISSION READINESS. DEFENSE
MANUFACTURING
SOLUTIONS

"Battle-Proven Manufacturing Expertise for Mission-Critical Drive Systems."

_{(Andreas Filipp, Sales Manager, Pittler T&S)}

When Manufacturing Reliability Becomes a Mission

 

Defense applications have different requirements than traditional industrial manufacturing. In addition to precision and productivity, the focus is primarily on process reliability, traceability, data sovereignty, and long-term availability.

The DVS TECHNOLOGY GROUP supports companies in meeting these requirements with high-performance manufacturing solutions. By combining machines, tools, automation, digital services, and technical expertise, we lay the foundation for stable processes and reproducible quality throughout the entire lifecycle.

Typical challenges in the defense sector:

• Machining of demanding and high-strength materials
• Highest standards for quality and process stability
• Full traceability and documentation
• Protection of sensitive production and process data
• Long-term spare parts supply and service availability
• Scalability from prototype to series production
• High system availability with maximum process reliability

Leveraging the specialized expertise of our corporate group, we develop solutions for single-use and dual-use applications that are precise, reliable, and future-proof.

Two Worlds—One Partner

AI-generated

Focus: Security + Compliance + Availability SINGLE-USE APPLICATIONS

For safety-critical components with the highest requirements for traceability and supply chain security.

• Full traceability
• Controlled processes
• Cybersecurity
• Long-term program stability
• Supply chain security

Your benefits: Maximum manufacturing reliability for critical applications.

AI-generated

Focus: Productivity + Quality DUAL-USE APPLICATIONS

For components used in both civilian and defense applications.

• Short setup times
• Wide range of variants
• High throughput
• Demanding materials
• Flexible automation

Your benefits: Higher productivity with consistent precision.

Our solutions are based on proven technologies from high-volume and high-precision industries

Proven technologies. Applied to the most demanding requirements.

Challenge

strict safety requirements
extreme loads
documentation requirements / traceability

Solution

Combined machining
Simultaneous machining
Thermal stability
Automation solutions

Advantage

Process reliability
Consistent quality
Reduced lead times
Stable mass-production capability

Our expertise in defense applications Precision for safety-critical applications.

Components & Requirements

• Drive Systems & Transmission Components
  Gears, Shafts, Gear
  Teeth → Requirements: high load capacity, precision, long service life
• Rotationally symmetric high-precision parts
  e.g., shafts, bearing components
  → Requirements: concentricity accuracy in the micrometer range
• High-load functional components
  under extreme mechanical and thermal loads
  → Requirements: stability and repeatability
• Small-batch production & flexible manufacturing
  Prototypes and components
  with many variants → Requirements: high flexibility, short setup times

Technological Expertise & Approach

• Broad Manufacturing Portfolio
  Turning, Gear Cutting, Milling, Hard Turning, Internal and External Cylindrical Grinding, Honing, Skiving, Drilling, Measurement, Center Drive
• Defense-Fit
  Comprehensive process chain, modularity, focus on precision, scalability, lifecycle approach, thermal stability, flexible machine concepts, short setup times
• Technological Strengths 
  Complete machining and simultaneous machining in just a few setups
  Center drive and natural granite bed for maximum precision and stability
  End-to-end process and automation expertise from a single source

Technologies for maximum precision

Drehlösungen der DVS TECHNOLOGY GROUP

Precision machining of shafts and rotary components Hard- and Soft-turning

Wälzschälen mit der DVS TECHNOLOGY GROUP

Efficient gear-cutting technologies for the highest quality Interlocking

Außenrundschleifen mit der DVS TECHNOLOGY GROUP

Superior surface quality and tight tolerances Grinding

Simultaneous internal and external machining in a single setup Mid-drive

CBN-Schleifkörper von NAXOS DISKUS

High-performance grinding and dressing tools for all technologies Tools

DVS-Connect and digital services for greater transparency Digitalization

Comprehensive integrated production solutions Everything under one roof

The DVS TECHNOLOGY GROUP combines machines, tools, automation, digitalization, and service into an integrated manufacturing solution.

WHY DVS?

EXPERTS:
Technology leadership in turning, gear cutting, and grinding.

PARTNERS:
Long-term support throughout the entire machine lifecycle

SYSTEM PROVIDER: 
Machines, tools, digitalization, and service from a single source.

Machine Overview

PVSL3 von PITTLER T&S

PITTLER MACHINE TOOLS PV SL Series

• High-productivity pickup lathe
• Max. workpiece diameter: up to Ø 450 mm
• Max. workpiece length: up to 280 mm
• Z-axis travel: up to 450 mm

Produktansicht der PITTLER PV3 UFF mit geöffnetem Bearbeitungsraum und sichtbaren Bearbeitungseinheiten.

PITTLER MACHINE TOOLS PV Series

• Complete machining of rotary components
• Max. workpiece diameter up to Ø 4,000 mm​ ​
• Z-axis travel up to 1,000 mm

V300 von PITTLER T&S

PITTLER MACHINE TOOLS V300

• Horizontal Gear Cutting and Turning Center
• Max. workpiece diameter up to Ø 300 mm
• Max. workpiece length up to 1500 mm
• Z-axis travel up to 780 mm

Die pSkive: Eine überaschend kompakte und hoch effiziente Wälzschäl- und Drehmaschine von PITTLER T&S

PITTLER MACHINE TOOLS pSkive

• Vertical roll-forming machine
• Workpiece diameter: ≤ 315 mm​
• Module range 0.3 – 5.0
• Tool drive: Single- or double-driven machining head

PITTLER MACHINE TOOLS SkiveLine

The Skiving & Gear Cutting Expert

• Max. workpiece diameter up to Ø1,250 mm
• Module range up to 10.0
• Z-axis travel up to 1,000 mm 

Die Maschinenserie 235V von BUDERUS Schleiftechnik. Die Mittenantriebsvariante 235VM dient primär der kompletten Endbearbeitung von rotationssymmetrischen wellenförmigen Werkstücken.

BUDERUS Grinding Technology 235 VH / VM

• Flexible shaft and center-drive machines
• Workpiece diameter: ≤80 mm (VM)/ ≤250 mm (VH)
• Workpiece length: ≤500 mm (VM)/≤700 mm (VH) 

Produktansicht der BUDERUS UFlex Schleifmaschine.

BUDERUS Grinding Technology uFlex 800/1500

• All-purpose machine for shaft components with an inclined bed design
• Workpiece diameter: ≤ 250 mm​
• Workpiece length: ≤ 1200 mm

Kompakte BUDERUS iCompact Schleifmaschine in Frontansicht.

BUDERUS Grinding Technology iCompact

• Flexibility in a compact footprint – vertical machining center
• Workpiece diameter: ≤ 220 mm​
• Workpiece length: ≤ 150 mm​

BV400-4.000 von Buderus Schleiftechnik: Das Vertikal-Hartbearbeitungszentrum für die Komplettbearbeitung mittlerer bis sehr großer Werkstücke in einer Aufspannung

BUDERUS Grinding Technology BV Series

• Complete machining in a single setup for large workpieces​
• Workpiece diameter: ≤ 1,600 mm​
• Workpiece length: depends on the clamping device

BUDERUS Grinding Technology CNC 245

• Hard machining of wheel components using the pick-up principle
• Workpiece diameter: ≤ 280 mm​
• Workpiece length: ≤ 150 mm

Can't find what you're looking for?

Here you will find only a selection from our portfolio. If you are interested in other technologies or workpieces, or if you are looking for more customized solutions, please feel free to contact us.