Die SynchroFormV ist die effiziente Maschine für die Komplettbearbeitung rund um die Verzahnung von Antriebskomponenten

EFFICIENT COMPLETE MACHINING AROUND THE DISTRIBUTION OF RINGS AND SHAFT COMPONENTS

SynchroFormV Advanced

Efficient soft and hard machining solution

With the vertical series of our RÄWEMA SynchroFine, we have created a platform on which main and secondary processes can be individually combined and thus even the complete gear can be produced or machined in the soft and hard state.

Depending on your requirements, the gearing can therefore be produced, for example, in the hobbing process and then be hard-finished on the same equipment after the components have been hardened. For this hard-finishing process, PRÄWEMA can draw on its many years of experience in the internal gear honing process.

The modular design of the SynchroForm V offers an optimal platform to add further modules to core technologies such as hob peeling, internal honing, or dressing.

Thus, optimal references can be produced by adding further processes, such as turning or grinding of bores and face surfaces.

Highlights

01

Flexible soft and hard machining of gears: The PRÄWEMA SynchroForm V Advanced offers a versatile range of technologies for the precise soft and hard machining of demanding gears and drivetrain components.

02

One or two workpiece spindles for demand-based productivity: Depending on production volume and requirements, the SynchroForm V Advanced can be configured with one or two workpiece spindles to optimally match individual manufacturing needs.

03

Flexible automation for efficient production processes: Different automation solutions enable demand-based workpiece loading and support productive, automated manufacturing processes.

04

Efficient complete machining around the gear: The integration of different machining processes enables efficient complete machining of drivetrain components around the gear while reducing additional process steps.

Technical Data*

	SynchroFormV
WORKPIECE
Max. workpiece diameter (mm)	300
Max. workpiece length (mm)	290 (center loading) –100 bei (side loading)
COMPOUND SLIDES
X-axis travel (mm)	1500–3300
Y-axis travel (mm) (WKZ option)	284–364
Z-axis travel (mm)	330
WORKPIECE SPINDLE
Drive power 100% duty cycle (kW)	35–63
Torque 100% duty cycle (Nm)	75–430
Max. speed (rpm)	6000–10000
TOOL SPINDLE
Max. speed (rpm)	6000–10000
Rated power (kW)	6–42
Rated torque	10–140
Mount/interface	Capto

*Different workpiece geometries require more individual machine designs. For this reason, the technical data given here serve as a guide, but may deviate from reality in individual cases.

Workpieces

Tools

Wälzschälwerkzeug von Präwema Antriebstechnik

Skiving in convincing variety Peeling tools

• Tools made of carbide and PM HSS
• Cylindrical or conical design
• Hard | soft machining
• Cost optimisation in tool handling through the use of reusable, disposable or reversible tools
• Modules from 0.3mm can be provided

VarioChamfer: Entgratwerkzeug von Präwema Antriebstechnik

Customized solutions for deburring and smoothing Deburring and special tools

• Roller deburring
• Smoothing disk
• Milling tool for deburring
• VarioChamfering

Broschures

PRÄWEMA Antriebstechnik Imagebrochure

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Service & Retrofit

In order for you to stay successful without investing into new machinery, we are offering expert services and tailored concepts for the modernization of your current machine fleet, either partially or the whole fleet.

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Tools

Together over 200 years of experience in toolmaking: NAXOS-DISKUS, DVS TOOLING and PRÄWEMA Antriebstechnik