FX SERIE SMART LOAD

The FX series from rbc robotics includes cells that are modular, modern, very compact, and highly efficiency.

The FX SMART LOAD series is primarily designed for direct loading of machines or systems. The components are fed in and discharged again after processing or placed in a bin. Component detection is also possible with this variant. This makes the system highly flexible with set-up times that are close to zero.

The FX-LOAD series includes compact cells for lightweight components and manual component feeding as well as simple conveyor technology for the provision of workpieces. Buffer systems and compact feed systems for bulk goods in larger containers are also available.

2D or 2.5D camera technology are also used here for direct identification of the workpiece position to enable swift removal cycles.

The product range is rounded off by agile robots from ABB or KUKA and picking systems from EPSON.

The module series for the FX LOAD 600 basket stacking module offers many options for separating your products and reliably and flexibly unloading workpieces in defined positions. In particular, it serves as a basket stacking module for plastic bins, blister packs, and wire baskets measuring 400 x 600 mm.

Fast cycle times, simple changeovers, and user-friendly programming save you valuable time and money with the FX LOAD 600 basket stacking cell.

With our many years of experience in the field of automation with basket stacking modules, we meet the highest quality standards with the latest technologies and developments for optimal cycle times and easy machine conversions. Clear and user-friendly operation makes it easier to deal with automation in production and increases acceptance among your employees and customers.

Produktvisualisierung der rbc robotics FXA Load A als transparente Ansicht mit Einblick in den Aufbau der Automatisierungszelle.

Different workpieces are added to one of the two material buffers as bulk material. The cell is suitable for light workpieces and, in the version with two springs, can achieve feed times from around 3.5 seconds.

The integrated material buffer is extremely compact and can be adapted to the conveyed material. The components are conveyed to an illuminated camera field where they are separated and flipped over by means of a shaker. Using 2D image recognition, the robot precisely picks up the components in their preferred position. Additional processes such as, for example, deburring or laser marking can be integrated. Agile 6-axis units or Scaras are used.

<b>FX LOAD-T: Die FeedLine-Zelle</b> Durch manuelles Auflegen der unterschiedlichen Werkstücke auf einem oder mehreren Transportbändern werden diese zugeführt. Die integrierten Transportbänder fördern Werkstücke, die geordnet, aber wahllos auf dem Band verteilt in die Zelle gelangen. Mittels 2D-Kameratechnik werden sie erkannt, können dann in kurzen Taktzeiten zielgerichtet entnommen und z.B. der Maschine zugeführt werden. Es kommen kompakte und agile Roboter zum Einsatz. In die FX LOAD-T können auch flache Kunststoffblister mit Werkstücken gefördert werden, sowohl ein- als auch mehrlagig. Mittels 2,5D Bilderkennung werden hier sowohl die Bauteillagen als auch die Höhe, auf der sich die Werkstücke befinden erkannt. Die leeren Blister können über eines der Transportbänder oder eine Rutsche ausgeschleust werden.

The different workpieces are fed in by manually placing them on one or more conveyor belts. The integrated conveyor belts convey randomly arranged workpieces into the cell in a single layer. They are detected using 2D camera technology and can then be removed in a targeted manner in short cycle times and, e.g., fed to the machine. Compact and agile robots are used. The FX LOAD-T can also be fed one- or multi-layer flat plastic blisters with workpieces.

Using 2.5D image recognition, both the component positions and the height at which the components are located are recognized. The empty blisters can be ejected via one of the conveyor belts or a chute.

Feeding a wide variety of workpieces via a simple belt conveyor in combination with 2D camera detection has been used successfully thousands of times.

When the workpieces are manually placed on one or more conveyor belts, the system is able to operate autonomously for a certain time, depending on the belt length and processing time. A signal emitted by the system indicates to the operator when further workpieces are required for continuous processing.

The conveyor belt length and width are selectable in the basic version, which means that a wide variety of workpieces can be fed in and removed, regardless of whether they are small and light or large and heavy. The industrial robot depends on the cell design and the required work area. The FeedLine is the most flexible way of feeding components in connection with an industrial robot and a camera. Our customers are really pleased with how easy it is to set up the system

ith a storage area of 5 m2 , the workpiece buffer offers maximum space on a very small footprint.

The buffer is served from two sides. The robot has access from the side and the operator from the rear. The number of drawers ranges from 3 to 5, depending on the height of the component. The FX LOAD-S is tried and tested and is used successfully by many customers. The design is robust and can handle 24/7 operation. In connection with the FX Control buffer management, the operator always has an overview of the buffer volume and occupancy.

Components cannot always be automatically removed directly from the bin. The FX LOAD-M, which has been in use for years, was designed for this type of situation.

The system is equipped with a lifter and a tipper. It conveys the components pre-separated to the camera field via vibrating conveyors and vibrating feeders.

The camera field can be equipped with a backlight and can find the components using 2D image recognition. But it is also possible to localize the component using 3D sensors. The maximum component weights are around 6 kg. The design of the system is very robust. It has demonstrated its toughness in difficult conditions