SKIVING, TURNING, DRILLING AND MILLING IN ONE CLAMPING, 4-AXIS MACHINING OF COMPLEX SHAFTS

V300

Our all-rounder for geared shafts

The modular system of the V300 allows configurations for multi-technology complete machining of splined shafts from the smallest to very large quantities. On the robust machine bed, you can turn, drill, mill, skive and hob with up to two work spindles and four tool carriers in just one machine. The center drive makes it possible to machine workpiece ends very precisely and quickly, and in combination with a second machine for machining the center of the workpiece, you can realise highly efficient, automated and yet easily convertible production cells for complete machining.

Do you have further, more specific questions about the V300 or the PITTLER machine program? Contact us so that we can work with you to find the right solution for you.

Pittler V300

Highlights

01

Complete machining in one machine: turning, milling, drilling, gear skiving and gear cutting without reclamping for maximum precision and efficiency.

02

Simultaneous machining of both shaft ends: Center drive technology enables parallel production steps, reduces cycle times and significantly increases the quality of the reference surfaces for the clamping of subsequent processes.

03

Highly flexible 8-axis machining: Main and counter spindles with up to four tool carriers enable versatile manufacturing processes.

04

Ultra-fast tool change: Automatic tool change in just 7 seconds thanks to a high-performance disk magazine for reduced non-productive times.

05

Integrated automation solution: Automatic loading and unloading for efficient and consistent series production.

06

Modular machine concept: Customizable configurations for different workpiece sizes and production requirements.

07

Maximum process stability: Robust machine bed ensures low-vibration operation and maximum dimensional accuracy.

08

Industry 4.0-ready: Digital networking and predictive maintenance for smart and efficient production.

Technical Data

Module	V300 S	V300 CT	V300 MT	V300 O
Max. workpiece diameter max. in mm	250	150	300	250
Werkstücklänge max. in mm	1500	700	Prozessabhängig	Prozessabhängig
Technologies	Turning (XZ / XYZ), 5-axis milling (XYZB), gear machining, automatic tool change	Turning (XZ / XYZ), 5-axis milling (XYZB), gear machining, automatic tool change	Turning (XZ / XYZ), 5-axis milling (XYZB), gear machining, automatic tool change	Turning (XZ / XYZ), 3-axis milling (XYZ)
Drive	Spindle tailstock	Center drive	Main and counter spindle	Main and counter spindle
max. S1 - Moment des Hauptantriebes [Nm]	820	820	290	820
Equipment	Max. 3 slides, max. 2 optionally XYZ slides, optional steady rest, integrated automation	Max. 4 slides, max. 2 optionally XYZ slides, integrated automation	Max. 2 XYZB milling slides with automatic tool change, max. 1 lower XZ turret slide and optional steady rest, integrated automation	Max. 3 slides, max. 2 optionally XYZ slides, optional steady rest, integrated automation

*Different workpiece geometries require more individual machine designs. For this reason, the technical data given here serve as a guide, but may deviate from reality in individual cases.

Pittler Skiving

Wälzschälwerkzeuge von PITTLER T&S

Skiving tools

Today, various types of tools exist for skiving. These differ not only in material, but also in design. Each variant has its own advantages and disadvantages.

PITTLER Skiving: Softwarelösungen

Software solutions

In order to meet the growing demands of our customers and to make the still young manufacturing process of skiving more understandable, PITTLER develops its own software solutions - both for the machine tool and for process analysis at the Windows workstation.
 

Machinery

Workpieces

Brochure

Pittler T&S Imagebrochure 2023

pdf

Open

MACHINES, PLATFORMs, COMPONENTS AND SERVICES

Everything from one source

Service & Retrofit

In order for you to stay successful without investing into new machinery, we are offering expert services and tailored concepts for the modernization of your current machine fleet, either partially or the whole fleet.

Digital ecosystem

We unlock the potential of digitalization for you to make the production of your workpieces and the operation of your machines even easier and more efficient.

Tools

Together over 200 years of experience in toolmaking: NAXOS-DISKUS, DVS TOOLING and PRÄWEMA Antriebstechnik